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The Work of the Future: New Realities, Approaches, and Opportunities
DOI: 10.22184/2499-9407.2025.40.3.26.31
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Industry News
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Materials processing technologies
V. M. Fedin, V. G. Vorotnikov, S. V. Novikov, K. A. Chernyshev
Volumetric-surface Hardening in Railway Bearings Production for Rolling Stock and Road Transport DOI: 10.22184/2499-9407.2025.40.3.32.38
The issues of producing bearings for railway and automotive rolling stock are considered, including dependence of bearing production on the import supply of materials, technologies, and machine equipment, which is a governmental problem. The presented analysis shows that it is possible to resume bearing production without attracting imports or minimizing them through domestic technology.
Volumetric-surface Hardening in Railway Bearings Production for Rolling Stock and Road Transport DOI: 10.22184/2499-9407.2025.40.3.32.38
The issues of producing bearings for railway and automotive rolling stock are considered, including dependence of bearing production on the import supply of materials, technologies, and machine equipment, which is a governmental problem. The presented analysis shows that it is possible to resume bearing production without attracting imports or minimizing them through domestic technology.
Tags: rolling stock bearing steel of regulated hardenability volumetric-surface hardening объемно-поверхностная закалка подшипник для подвижного состава сталь регламентированной прокаливаемости
A. V. Shapagin, D. F. Sadykova, A. G. Sokolova, E. M. Gottlib
Application of Rice Husk Ash in PVC Production Technology With a Plasticizer to Enhance Water Resistance DOI: 10.22184/2499-9407.2025.40.3.40.44
Due to the wide use of the EDOS plasticizer, which has increased volatility, in technology of preparing polyvinyl chloride materials for machine engineering, its interaction with thermally treated rice husk has been studied to assess possibility of EDOS sorption on its surface to reduce plasticizer migration. Infrared spectroscopy studies confirmed partial adsorption of EDOS plasticizer on the surface of thermally treated rice husk (TRH) due to hydrogen bonds formation between this filler and the plasticizer, which allows to enhance water resistance of plasticized polyvinyl chloride compositions due to the lower leaching of EDOS when exposed to distilled water.
Application of Rice Husk Ash in PVC Production Technology With a Plasticizer to Enhance Water Resistance DOI: 10.22184/2499-9407.2025.40.3.40.44
Due to the wide use of the EDOS plasticizer, which has increased volatility, in technology of preparing polyvinyl chloride materials for machine engineering, its interaction with thermally treated rice husk has been studied to assess possibility of EDOS sorption on its surface to reduce plasticizer migration. Infrared spectroscopy studies confirmed partial adsorption of EDOS plasticizer on the surface of thermally treated rice husk (TRH) due to hydrogen bonds formation between this filler and the plasticizer, which allows to enhance water resistance of plasticized polyvinyl chloride compositions due to the lower leaching of EDOS when exposed to distilled water.
Tags: infrared spectroscopy plasticizer edos plasticizer sorption polyvinyl chloride rice husk ash зола рисовой шелухи ик-спектроскопия пластификатор эдос поливинилхлорид сорбция пластификатора
E. O. Shevchuk, M. Yu. Kulikov, D. A. Konovalov, A. A. Krapostin
Influence of Material Structure of Parts Obtained by Additive Technologies on Their Subsequent Machining DOI: 10.22184/2499-9407.2025.40.3.46.50
The features and problems of mechanical abrasive processing of parts depending on material structure and their properties are considered, and recommendations for preventing defects are provided. The features of processing polymer composite materials are determined, depending on material structure.
Influence of Material Structure of Parts Obtained by Additive Technologies on Their Subsequent Machining DOI: 10.22184/2499-9407.2025.40.3.46.50
The features and problems of mechanical abrasive processing of parts depending on material structure and their properties are considered, and recommendations for preventing defects are provided. The features of processing polymer composite materials are determined, depending on material structure.
Tags: additive technologies elemental composition material structure mechanical processing metal-filled polymers polymer composite materials аддитивные технологии механическая обработка металлонаполненные полимеры полимерные композиционные материалы поэлементный состав структура материала
Information Technologies
M. Yu. Tugaev
Features of Standardization Organization at a Large Machine Engineering Enterprise DOI: 10.22184/2499-9407.2025.40.3.72.80
An analysis of information systems of standardization is presented. Based on the analysis, an integrated information system (IIS) consisting of CAD TP and 1C-ERP is proposed, and its effectiveness is assessed. The advantages of IIS are considered, as well as the main challenges organizations face when implementing and subsequently operating them.
Features of Standardization Organization at a Large Machine Engineering Enterprise DOI: 10.22184/2499-9407.2025.40.3.72.80
An analysis of information systems of standardization is presented. Based on the analysis, an integrated information system (IIS) consisting of CAD TP and 1C-ERP is proposed, and its effectiveness is assessed. The advantages of IIS are considered, as well as the main challenges organizations face when implementing and subsequently operating them.
Tags: information systems of standardization integrated information systems labor standardization интегрированные информационные системы информационные системы нормирования нормирование труда
Tools and Tool Systems
S. V. Bushuev, N. S. Yesakov
Study of Adaptive Boring Bars DOI: 10.22184/2499-9407.2025.40.3.52.55
New requirements for the design of boring bars are considered. For objectivity of the results of the study, certification of all boring bars connections was carried out. The dependences of rigidity of adaptive boring bars as part of technological system of a vertical milling machine on the variable load for various conditions of assembly of bar parts are obtained.
Study of Adaptive Boring Bars DOI: 10.22184/2499-9407.2025.40.3.52.55
New requirements for the design of boring bars are considered. For objectivity of the results of the study, certification of all boring bars connections was carried out. The dependences of rigidity of adaptive boring bars as part of technological system of a vertical milling machine on the variable load for various conditions of assembly of bar parts are obtained.
Tags: adaptive bar boring connection measurement rigidity system technological адаптивный жесткость измерение оправка расточной система соединение технологический
A. I. Sandler
Influence of Regrinding of Worm Cutters on the Profile of Their Generating Surface DOI: 10.22184/2499-9407.2025.40.3.56.61
During the gear-cutting worm cutters operation when machining gear wheels, due to periodic regrinding of the cutters on the front teeth surface, distortion of the profile of generating surface of the worm cutter occurs, and, accordingly, the teeth profile of the machined wheel. To ensure processing quality and rational operation of gear-cutting worm cutters according to GOST 9324–2015, measures necessary to compensate for the resulting errors are defined and proposed.
Influence of Regrinding of Worm Cutters on the Profile of Their Generating Surface DOI: 10.22184/2499-9407.2025.40.3.56.61
During the gear-cutting worm cutters operation when machining gear wheels, due to periodic regrinding of the cutters on the front teeth surface, distortion of the profile of generating surface of the worm cutter occurs, and, accordingly, the teeth profile of the machined wheel. To ensure processing quality and rational operation of gear-cutting worm cutters according to GOST 9324–2015, measures necessary to compensate for the resulting errors are defined and proposed.
Tags: gear-cutter gear machining gear wheels sharpening заточка зубообработка зуборезная фреза зубчатые колеса
A. D. Kulikov, P. A. Petrov, I. A. Burlakov, P. A. Polshkov
Prospects for the Application of Polymer Stamping Tool DOI: 10.22184/2499-9407.2025.40.3.62.67
The results of research aimed at expanding the scope of polymer materials application are presented. The fundamental possibility of manufacturing a working tool for stamping sheet plastic parts using the method of extrusion 3D printing is demonstrated. The results of modeling the stamping process with a plastic tool are provided. Contact stresses are determined, and the results of field experiments on the drawing of workpieces of "bushing" type with polymer tools of PLA and ePA-CF grades are presented.
Prospects for the Application of Polymer Stamping Tool DOI: 10.22184/2499-9407.2025.40.3.62.67
The results of research aimed at expanding the scope of polymer materials application are presented. The fundamental possibility of manufacturing a working tool for stamping sheet plastic parts using the method of extrusion 3D printing is demonstrated. The results of modeling the stamping process with a plastic tool are provided. Contact stresses are determined, and the results of field experiments on the drawing of workpieces of "bushing" type with polymer tools of PLA and ePA-CF grades are presented.
Robotics and Mechatronics
V. A. Glazunov, S. A. Skvortsov, N. L. Kovaleva, K. V. Klimov, L. V. Gavrilina
Solution to the Problem of Velocities and Positions for the Modified Rotopod Mechanism With Four Kinematic Chains DOI: 10.22184/2499-9407.2025.40.3.68.71
An iterative algorithm for solving problems of infinitesimal displacements and, accordingly, velocities of the modified rotopod mechanism with four kinematic chains, whose output link has six degrees of freedom, is presented. The considered spatial mechanism can be applied in additive technologies and robotic complexes for processing parts of complex shapes, in measuring metrological systems.
Solution to the Problem of Velocities and Positions for the Modified Rotopod Mechanism With Four Kinematic Chains DOI: 10.22184/2499-9407.2025.40.3.68.71
An iterative algorithm for solving problems of infinitesimal displacements and, accordingly, velocities of the modified rotopod mechanism with four kinematic chains, whose output link has six degrees of freedom, is presented. The considered spatial mechanism can be applied in additive technologies and robotic complexes for processing parts of complex shapes, in measuring metrological systems.
Tags: base degree of freedom kinematic chain output link parallel structure mechanism position problem velocity problem выходное звено задача о положениях задача о скоростях кинематическая цепь механизм параллельной структуры основание степень свободы
CASE STORY